πŸ† Mini-Project: Complete Batch Analysis Report

Module 2: Descriptive Statistics Playground

45-Minute Guided Practical Session

Session Time Management (45 Minutes)

Structured approach to complete all analyses efficiently

⏱️ Minutes 1-5: Setup & Data Review
  • Download Excel template
  • Review dataset structure
  • Understand analysis objectives
⏱️ Minutes 6-20: Core Statistical Analysis
  • Frequency distributions & graphs
  • Descriptive statistics calculations
  • Normality assessment
  • Outlier detection
⏱️ Minutes 21-35: Pharmaceutical Applications
  • USP compliance evaluation
  • Inter-batch comparison
  • Stability trending analysis
  • Data transformation (if needed)
⏱️ Minutes 36-45: Report Generation
  • Statistical summary compilation
  • Professional graph creation
  • Compliance certificate
  • Final review & submission

Pharmaceutical Dataset

Realistic tablet manufacturing data for comprehensive analysis

Tablet Batches

3 production batches (A, B, C)
30 tablets per batch
Total: 90 tablets

Weight Data

Individual tablet weights
Target: 250 mg Β± 5%
USP <905> compliance required

Hardness Data

Crushing strength
Range: 40-80 N
Friability correlation analysis

Dissolution Profiles

% Dissolved at timepoints
15, 30, 45, 60 minutes
Q-value compliance testing

Stability Data

6-month trending
Potency % remaining
Shelf-life prediction

Particle Size

Distribution analysis
D10, D50, D90 values
Polydispersity assessment

πŸ“Š Sample Dataset (First 10 Tablets from Each Batch)

Batch Tablet ID Weight (mg) Hardness (N) Dissolution 30min (%) Particle Size D50 (ΞΌm)
AA-01248.752.378.245.7
AA-02251.249.882.142.3
AA-03250.154.779.546.8
AA-04249.351.281.344.2
AA-05252.848.983.741.9
BB-01247.947.685.338.4
BB-02253.445.287.839.7
BB-03250.748.884.240.1
BB-04249.646.386.937.8
BB-05251.947.985.738.9
CC-01252.359.772.452.1
CC-02248.161.269.854.3
CC-03250.958.471.951.7
CC-04249.760.870.353.2
CC-05251.657.973.150.8

Step-by-Step Statistical Analysis

Comprehensive analysis with pharmaceutical interpretation

πŸ“Š Frequency Distributions & Graphical Analysis

πŸ’­ Let's think step-by-step:

1. Understanding: "We need to see how our data is distributed to understand the pattern of variation in our manufacturing process."

2. Method Selection: "For continuous data like weight and hardness, we'll create histograms with appropriate bin sizes."

3. Bin Determination: "Using Sturges' Rule: k = 1 + 3.322 Γ— log₁₀(30) β‰ˆ 6 bins per batch"

Excel Implementation
Frequency Table: =FREQUENCY(data_range, bins_range)
Histogram: Insert β†’ Charts β†’ Histogram
Bin Width: =(MAX(range)-MIN(range))/6
πŸ“‹ Pharmaceutical Context

Weight Distribution: Should follow normal distribution around 250 mg target
Hardness Pattern: Look for bimodal distributions indicating process variation
Dissolution Profiles: Check for consistent release patterns across batches

πŸ“ˆ Complete Descriptive Statistics

πŸ’­ Let's think step-by-step:

1. Central Tendency: "We calculate mean, median, and mode to understand the 'typical' tablet in each batch."

2. Dispersion: "Standard deviation and CV% tell us about manufacturing consistency."

3. Shape: "Skewness and kurtosis reveal distribution characteristics."

Mean (xΜ„) = Ξ£x/n    SD = √[Ξ£(x-xΜ„)Β²/(n-1)]    CV% = (SD/Mean) Γ— 100
Excel Functions for Each Statistic
Mean: =AVERAGE(A2:A31)
Median: =MEDIAN(A2:A31)
Mode: =MODE.SNGL(A2:A31)
Standard Deviation: =STDEV.S(A2:A31)
CV%: =STDEV.S(A2:A31)/AVERAGE(A2:A31)*100
Skewness: =SKEW(A2:A31)
Kurtosis: =KURT(A2:A31)
πŸ“‹ USP Acceptance Criteria

Weight Variation CV%: Should be ≀ 6% for good manufacturing control
Content Uniformity: Individual tablets: 85-115% of label claim
Hardness Consistency: CV% typically ≀ 20% for acceptable variation

πŸ” Normality Assessment

πŸ’­ Let's think step-by-step:

1. Visual Assessment: "Histograms should look bell-shaped for normal data."

2. Q-Q Plots: "Points should follow a straight line for normal distribution."

3. Statistical Tests: "Shapiro-Wilk test for formal normality testing (n≀50)."

Q-Q Plot Construction
Theoretical Quantiles: =NORM.INV((ROW()-1.5)/COUNT(data), AVERAGE(data), STDEV.S(data))
Sample Quantiles: Sort data ascending
Correlation: =CORREL(theoretical, sample) β†’ Should be > 0.95 for normality
πŸ“‹ Pharmaceutical Implications

Normal Data: Can use parametric tests, process control charts
Non-Normal Data: May need transformation or non-parametric methods
Regulatory Consideration: FDA expects normality assessment for BE studies

🚨 Outlier Detection & Handling

πŸ’­ Let's think step-by-step:

1. Multiple Methods: "We'll use 3-sigma rule, IQR method, and statistical tests."

2. Pharmaceutical Context: "Outliers might indicate manufacturing problems or analytical errors."

3. Decision Framework: "Document reasons for retention or exclusion per ICH guidelines."

3Οƒ Rule: |x - xΜ„| > 3Οƒ    IQR Method: x < Q1-1.5Γ—IQR or x > Q3+1.5Γ—IQR
Outlier Detection Functions
3-Sigma Bounds: =AVERAGE(data)Β±3*STDEV.S(data)
Q1: =QUARTILE.INC(data,1)
Q3: =QUARTILE.INC(data,3)
IQR: =QUARTILE.INC(data,3)-QUARTILE.INC(data,1)
Lower Fence: =Q1-1.5*IQR
Upper Fence: =Q3+1.5*IQR
πŸ“‹ Regulatory Guidelines

OOS Investigation: Values outside specifications require full investigation
Statistical Outliers: Document scientific justification for any exclusions
Retention Criteria: Prefer retention unless clear analytical error identified

πŸ“‹ USP Compliance Evaluation

πŸ’­ Let's think step-by-step:

1. Weight Variation: "Apply USP <905> criteria based on tablet weight range."

2. Content Uniformity: "Calculate Acceptance Value (AV) using USP methodology."

3. Dissolution: "Evaluate Q-value compliance at each stage."

AV = |M - xΜ„| + kΓ—s    Where M = reference value, k = constant based on n
USP Compliance Calculations
Weight % Deviation: =(Individual_Weight-Average_Weight)/Average_Weight*100
USP Limits Check: =IF(ABS(deviation)<=limit,"PASS","FAIL")
AV Calculation: =ABS(reference-AVERAGE(data))+k_value*STDEV.S(data)
CU Decision: =IF(AV<=15,"PASS L1","PROCEED L2")

πŸ“Š USP <905> Weight Variation Criteria

Tablet Weight Percentage Deviation Our Batch (250 mg) Acceptable Range
130 mg or less Β±10% N/A -
More than 130 mg but less than 324 mg Β±7.5% βœ“ Applies 231.25 - 268.75 mg
324 mg or more Β±5% N/A -

βš–οΈ Inter-batch Comparison Analysis

πŸ’­ Let's think step-by-step:

1. Descriptive Comparison: "Compare means, SDs, and ranges across batches."

2. Visual Analysis: "Side-by-side box plots reveal distribution differences."

3. Variation Assessment: "CV% comparison shows which batch has better control."

Batch Comparison Functions
Batch Means: =AVERAGEIF(Batch_Column,"A",Data_Column)
Batch SDs: =STDEV.S(IF(Batch_Column="A",Data_Column))
F-test for Variances: =F.TEST(Batch_A_data,Batch_B_data)
Range Ratio: =MAX(Batch_A)/MIN(Batch_A)
πŸ“‹ Manufacturing Implications

Consistent Batches: Similar means and SDs indicate good process control
Batch Differences: May require process investigation and adjustment
Regulatory Filing: Between-batch variation data required for submissions

πŸ“… Stability Trending Analysis

πŸ’­ Let's think step-by-step:

1. Linear Regression: "Fit trend line to predict shelf-life."

2. Confidence Intervals: "Calculate 95% CI for regulatory acceptance."

3. Specification Limits: "Determine when product falls below 90% potency."

y = mx + b    Shelf-life = (90 - b) / m    RΒ² > 0.8 for linear model
Stability Analysis Functions
Slope: =SLOPE(potency_data,time_data)
Intercept: =INTERCEPT(potency_data,time_data)
R-squared: =RSQ(potency_data,time_data)
Shelf-life: =(90-intercept)/slope
95% CI: =CONFIDENCE.T(0.05,STEYX(y,x),COUNT(x))

πŸ”„ Data Transformation (If Required)

πŸ’­ Let's think step-by-step:

1. Assessment Need: "If data is significantly non-normal, consider transformation."

2. Log Transformation: "Most common for positively skewed pharmaceutical data."

3. Back-transformation: "Report geometric means for log-transformed data."

Transformation Functions
Log Transform: =LN(original_data)
Check Normality: Apply normality tests to transformed data
Geometric Mean: =EXP(AVERAGE(LN(data)))
Back-transform CI: =EXP(ln_meanΒ±1.96*ln_SE)

Required Deliverables

Professional outputs for pharmaceutical quality assessment

Excel Workbook
  • Raw Data Sheets: Organized by batch and parameter
  • Calculation Worksheets: All formulas with cell references
  • Summary Tables: Descriptive statistics by batch
  • Graph Dashboard: All visualizations in one sheet
  • USP Compliance: Automated pass/fail indicators
Statistical Report (2 Pages)
  • Executive Summary: Key findings and decisions
  • Methodology: Statistical tests and criteria used
  • Results: Detailed analysis with interpretations
  • Conclusions: Regulatory compliance status
  • Recommendations: Process improvements if needed
Graphical Presentation
  • Distribution Histograms: For each critical parameter
  • Box Plot Comparisons: Inter-batch analysis
  • Control Charts: Process capability assessment
  • Correlation Plots: Parameter relationships
  • Stability Trends: Time-series analysis
Compliance Certificate
  • USP <905> Verification: Weight variation compliance
  • Content Uniformity: L1/L2 stage results
  • Dissolution Compliance: Q-value assessments
  • Statistical Summary: Key parameters table
  • Quality Decision: Release/reject recommendation

Assessment Rubric

Evaluation criteria for comprehensive learning assessment

30%
Accuracy of Calculations

Correct application of statistical formulas, Excel functions, and numerical precision

25%
Appropriate Test Selection

Choosing correct statistical methods based on data characteristics and assumptions

20%
Data Visualization Quality

Professional graphs with proper labeling, scaling, and pharmaceutical context

15%
Interpretation Clarity

Clear explanation of statistical results with pharmaceutical and regulatory implications

10%
Professional Presentation

Report organization, formatting, and adherence to pharmaceutical documentation standards

πŸš€ Ready to Begin Your Analysis?

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